Deutz-Fahr 5080 D Keyline > ZKDMG40200BD10001
Maintenance & Service Reference — compiled from official Deutz-Fahr service documentation
Fluid capacities
Engine oil
7.5 litres — 15W40, API CJ-4, ACEA E9 (DF Special Engine Oil – Low Emissions)
Engine coolant
13 litres — DF GREENTECH COOLANT
Transmission & hydraulic
35.5 litres — 10W30, ZF TE-ML 06R (DF UTTO)
Front axle & final drives
10W30, ZF TE-ML 06R (DF UTTO)
Brake / clutch fluid
DF BRAKE OIL
Grease
SDF GREASE EP2
Service schedule
Daily — every 10 hours
| Task | Notes |
|---|---|
| General tractor check | Walk-around inspection |
| Check engine coolant level | DF GREENTECH COOLANT |
| Check engine oil level | 15W40, API CJ-4, ACEA E9 |
| Drain water and sediment from fuel filter | Open drain, discard water, bleed system |
| Drain water and sediment from fuel prefilter | Open drain, discard water |
| Bleed fuel system |
Every 50 hours
| Task | Notes |
|---|---|
| General tractor check | |
| Lubricate and grease all points | SDF GREASE EP2 |
| Check engine coolant level | DF GREENTECH COOLANT |
| Check engine oil level | 15W40, API CJ-4, ACEA E9 |
| Drain water and sediment from fuel filter & prefilter | Bleed fuel system after |
| Check oil level of transmission and hydraulic system | DF UTTO 10W30 |
| Check state of wear of steering system gaiters | Inspect for cracking or splits |
| Check clutch and brake fluid level | DF BRAKE OIL |
| Check tightening torque of wheel bolts | |
| Check tyre inflation pressure and wear | |
| Check the towing devices | |
| Check ballasts |
100 hours — first service only
One-time break-in service. Not repeated — subsequent oil changes follow the 600-hour cycle.
| Task | Detail |
|---|---|
| General tractor check | |
| Lubricate and grease all points | SDF GREASE EP2 |
| Check engine coolant level | DF GREENTECH COOLANT |
| Check tension and condition of belts | |
| Change engine oil filter | 2.4419.340.0/10 |
| Change engine oil | 7.5 L — 15W40, API CJ-4, ACEA E9 |
| Clean radiator and coolers | |
| Drain water and sediment from fuel prefilter; bleed system | |
| Change fuel filter | 0.036.2705.0 |
| Check oil level of transmission and hydraulic system | DF UTTO 10W30 |
| Check state of wear of steering system gaiters | |
| Check brake pedals | |
| Check parking brake | |
| Check clutch pedal | |
| Check screenwash liquid level | |
| Check clutch and brake fluid level | DF BRAKE OIL |
| Check mechanical controls | |
| Clean cab air filters | |
| Check oil pipes, flexible hoses and fittings | |
| Electronic diagnosis — read & cancel alarms, calibration & settings | Dealer tool required |
| Check tightening torque of wheel bolts | |
| Check tyre inflation pressure and wear | |
| Check the towing devices | |
| Check ballasts |
Every 300 hours
| Task | Notes |
|---|---|
| General tractor check | |
| Lubricate and grease all points | SDF GREASE EP2 |
| Check engine coolant level | DF GREENTECH COOLANT |
| Check engine oil level | 15W40, API CJ-4, ACEA E9 |
| Clean radiator and coolers | |
| Drain water and sediment from fuel filter & prefilter; bleed system | |
| Check oil level of transmission and hydraulic system | DF UTTO 10W30 |
| Check oil level in front axle and final drives | DF UTTO 10W30 |
| Check state of wear of steering system gaiters | |
| Check screenwash liquid level | |
| Check clutch and brake fluid level | DF BRAKE OIL |
| Clean cab air filters | |
| Check oil pipes, flexible hoses and fittings | |
| Check tightening torque of wheel bolts | |
| Check tyre inflation pressure and wear | |
| Check the towing devices | |
| Check ballasts |
Every 600 hours
| Task | Detail |
|---|---|
| General tractor check | |
| Lubricate and grease all points | SDF GREASE EP2 |
| Check engine belt tensioner | |
| Check engine coolant level | DF GREENTECH COOLANT |
| Check tension and condition of belts | |
| Change engine oil filter | 2.4419.340.0/10 |
| Change engine oil | 7.5 L — 15W40, API CJ-4, ACEA E9 |
| Clean radiator and coolers | |
| Bleed fuel system | |
| Change fuel filter | 0.036.2705.0 |
| Change fuel prefilter | 0.036.2704.0 |
| Check oil level of transmission and hydraulic system | DF UTTO 10W30 |
| Change transmission oil filter | 2.4419.825.0 + gasket set 0.900.2245.2 |
| Check oil level in front axle and final drives | DF UTTO 10W30 |
| Check front axle steering knuckles for wear | |
| Check state of wear of steering system gaiters | |
| Check brake pedals | |
| Check parking brake | |
| Check clutch pedal | |
| Check screenwash liquid level | |
| Check clutch and brake fluid level | DF BRAKE OIL |
| Check mechanical controls | |
| Clean cab air filters | |
| Check and, if necessary, recharge the AC system | |
| Check oil pipes, flexible hoses and fittings | |
| Bleed air from the hydraulic braking system | |
| Check electrolyte level in the battery | |
| Electronic diagnosis — read & cancel alarms, calibration & settings | Dealer tool required |
| Check tightening torque of wheel bolts | |
| Check tyre inflation pressure and wear | |
| Check the towing devices | |
| Check ballasts |
Every 1200 hours — or annually
| Task | Detail |
|---|---|
| General tractor check | |
| Lubricate and grease all points | SDF GREASE EP2 |
| Check engine belt tensioner | |
| Check engine coolant level | DF GREENTECH COOLANT |
| Check tension and condition of belts | |
| Change engine oil filter | 2.4419.340.0/10 |
| Change engine oil | 7.5 L — 15W40, API CJ-4, ACEA E9 |
| Clean radiator and coolers | |
| Bleed fuel system | |
| Change air filter element | 0.900.1626.3 |
| Change fuel filter | 0.036.2705.0 |
| Change fuel prefilter | 0.036.2704.0 |
| Change transmission oil filter | 2.4419.825.0 + gasket set 0.900.2245.2 |
| Change transmission oil | 35.5 L — 10W30, ZF TE-ML 06R / DF UTTO |
| Change oil in front axle and final drives | DF UTTO 10W30 |
| Check front axle steering knuckles for wear | |
| Check state of wear of steering system gaiters | |
| Check brake pedals | |
| Check parking brake | |
| Check clutch pedal | |
| Check screenwash liquid level | |
| Check clutch and brake fluid level | DF BRAKE OIL |
| Check mechanical controls | |
| Change cab air filters | Cab filter 0.031.6577.0 ×2 & recirculation filter 0.031.4032.0 ×2 |
| Check and, if necessary, recharge the AC system | |
| Check oil pipes, flexible hoses and fittings | |
| Bleed air from the hydraulic braking system | |
| Check pressure accumulators | |
| Check electrolyte level in the battery | |
| Electronic diagnosis — read & cancel alarms, calibration & settings | Dealer tool required |
| Check tightening torque of wheel bolts | |
| Check tyre inflation pressure and wear | |
| Check the towing devices | |
| Check ballasts |
Every 2400 hours — or every two years
| Task | Detail |
|---|---|
| General tractor check | |
| Lubricate and grease all points | SDF GREASE EP2 |
| Check engine belt tensioner | |
| Check tension and condition of belts | |
| Change engine oil filter | 2.4419.340.0/10 |
| Change engine coolant | 13 L — DF GREENTECH COOLANT |
| Change engine oil | 7.5 L — 15W40, API CJ-4, ACEA E9 |
| Clean radiator and coolers | |
| Bleed fuel system | |
| Change air filter element | 0.900.1626.3 |
| Change fuel filter | 0.036.2705.0 |
| Change fuel prefilter | 0.036.2704.0 |
| Change transmission oil filter | 2.4419.825.0 + gasket set 0.900.2245.2 |
| Change transmission oil | 35.5 L — 10W30, ZF TE-ML 06R / DF UTTO |
| Change oil in front axle and final drives | DF UTTO 10W30 |
| Check front axle steering knuckles for wear | |
| Check state of wear of steering system gaiters | |
| Check brake pedals | |
| Check parking brake | |
| Check clutch pedal | |
| Check screenwash liquid level | |
| Check clutch and brake fluid level | DF BRAKE OIL |
| Check mechanical controls | |
| Change cab air filters | Cab filter 0.031.6577.0 ×2 & recirculation filter 0.031.4032.0 ×2 |
| Check and, if necessary, recharge the AC system | |
| Check oil pipes, flexible hoses and fittings | |
| Bleed air from the hydraulic braking system | |
| Check pressure accumulators | |
| Check electrolyte level in the battery | |
| Electronic diagnosis — read & cancel alarms, calibration & settings | Dealer tool required |
| Check tightening torque of wheel bolts | |
| Check tyre inflation pressure and wear | |
| Check the towing devices | |
| Check ballasts |
Every 4800 hours — or every four years
| Task | Detail |
|---|---|
| General tractor check | |
| Lubricate and grease all points | SDF GREASE EP2 |
| Renew belts | ⚠ No P/N in source |
| Renew engine belt tensioner | 0.021.4416.4 |
| Change engine oil filter | 2.4419.340.0/10 |
| Change engine coolant | 13 L — DF GREENTECH COOLANT |
| Change engine oil | 7.5 L — 15W40, API CJ-4, ACEA E9 |
| Clean radiator and coolers | |
| Bleed fuel system | |
| Change air filter element | 0.900.1626.3 |
| Change air filter safety element | 0.900.1625.9 |
| Change fuel filter | 0.036.2705.0 |
| Change fuel prefilter | 0.036.2704.0 |
| Change transmission oil filter | 2.4419.825.0 + gasket set 0.900.2245.2 |
| Change transmission oil | 35.5 L — 10W30, ZF TE-ML 06R / DF UTTO |
| Change oil in front axle and final drives | DF UTTO 10W30 |
| Check front axle steering knuckles for wear | |
| Check state of wear of steering system gaiters | |
| Check brake pedals | |
| Check parking brake | |
| Check clutch pedal | |
| Check screenwash liquid level | |
| Check clutch and brake fluid level | DF BRAKE OIL |
| Check mechanical controls | |
| Change cab air filters | Cab filter 0.031.6577.0 ×2 & recirculation filter 0.031.4032.0 ×2 |
| Check and, if necessary, recharge the AC system | |
| Check oil pipes, flexible hoses and fittings | |
| Bleed air from the hydraulic braking system | |
| Check pressure accumulators | |
| Check electrolyte level in the battery | |
| Electronic diagnosis — read & cancel alarms, calibration & settings | Dealer tool required |
| Check tightening torque of wheel bolts | |
| Check tyre inflation pressure and wear | |
| Check the towing devices | |
| Check ballasts |
Parts & fluids list
At a standard 600-hour service: engine oil, engine oil filter, fuel filter, fuel prefilter, transmission oil filter. Add air filter, transmission oil, and axle oils at 1200 hours. Engine coolant and cab air filters change at 2400 hours. Belts and tensioner renew at 4800 hours.
Filters
| Item | Part number | Change interval |
|---|---|---|
| Engine oil filter (R 369) | 2.4419.340.0/10 | Every 600 hrs |
| Fuel filter element | 0.036.2705.0 | Every 600 hrs |
| Fuel prefilter element | 0.036.2704.0 | Every 600 hrs |
| Transmission / hydraulic oil filter element | 2.4419.825.0 | Every 600 hrs |
| Transmission oil filter gasket set | 0.900.2245.2 | Every 600 hrs |
| External air filter element | 0.900.1626.3 | Every 1200 hrs / annually |
| Cab air filter | 0.031.6577.0 ×2 | Every 1200 hrs / annually |
| Recirculation cab filter | 0.031.4032.0 ×2 | Every 1200 hrs / annually |
| Internal air filter safety element | 0.900.1625.9 | Every 4800 hrs / 4 years |
Fluids
| Fluid | Specification | Capacity | Change interval |
|---|---|---|---|
| Engine oil | 15W40, API CJ-4, ACEA E9DF Special Engine Oil – Low Emissions | 7.5 L | Every 600 hrs |
| Transmission & hydraulic oil | 10W30, ZF TE-ML 06RDF UTTO | 35.5 L | Every 1200 hrs / annually |
| Front axle & final drives oil | 10W30, ZF TE-ML 06RDF UTTO | See dealer | Every 1200 hrs / annually |
| Engine coolant | DF GREENTECH COOLANT | 13 L | Every 2400 hrs / 2 years |
| Grease | SDF GREASE EP2 | As required | Every 50 hrs |
Other consumables
| Item | Part number | Change interval |
|---|---|---|
| Engine belt | ⚠ No P/N in source document | Every 4800 hrs / 4 years |
| Engine belt tensioner | 0.021.4416.4 | Every 4800 hrs / 4 years |
⚠ Items marked with a dashed red badge have no part number listed in the source service documentation. Contact your authorised Deutz-Fahr dealer to order by component description.