Deutz-Fahr 5080G TB > ZKDDL30200TD50001
Maintenance & Service Reference — compiled from official Deutz-Fahr service documentation
Fluid capacities
Engine oil
9.5 litres — 15W40, API CJ-4, ACEA E9 (DF Special Engine Oil – Low Emissions)
Engine coolant
15.5 litres — DF GREENTECH COOLANT
Transmission & hydraulic
48 litres — 10W30, ZF TE-ML 06R (DF UTTO)
Front axle oil
8.5 litres — 10W30, ZF TE-ML 06R (DF UTTO)
Front final drives oil
3.0 litres — 10W30, ZF TE-ML 06R (DF UTTO)
Brake / clutch fluid
DF BRAKE OIL
Grease
DF GREASE EP2
Service schedule
Daily — every 10 hours
| Task | Notes |
|---|---|
| General tractor check | Walk-around inspection |
| Check engine coolant level | DF GREENTECH COOLANT |
| Check engine oil level | 15W40, API CJ-4, ACEA E9 |
| Drain water from fuel filter | Open drain, discard water, bleed system |
| Drain water from fuel prefilter | Open drain, discard water |
| Bleed fuel system |
Every 50 hours
| Task | Notes |
|---|---|
| General tractor check | |
| Lubricate all grease points | DF GREASE EP2 |
| Check engine coolant level | DF GREENTECH COOLANT |
| Check engine oil level | 15W40, API CJ-4, ACEA E9 |
| Drain water from fuel filter & prefilter | Bleed fuel system after |
| Check transmission & hydraulic oil level | DF UTTO 10W30 |
| Check clutch & brake fluid level | DF BRAKE OIL |
| Check oil pipes, hoses & fittings | |
| Check tyre pressure & wheel bolt torque | |
| Check towing devices & ballasts |
100 hours — first service only
One-time break-in service. Not repeated — subsequent oil changes follow the 600-hour cycle.
| Task | Detail |
|---|---|
| General tractor check | |
| Lubricate all grease points | DF GREASE EP2 |
| Check engine coolant level | DF GREENTECH COOLANT |
| Check belt tension & condition | |
| Change engine oil | 9.5 L — 15W40, API CJ-4, ACEA E9 |
| Change engine oil filter | 2.4419.340.0/10 |
| Clean radiator & coolers | |
| Drain water from fuel prefilter; bleed system | |
| Change fuel filter | 0.900.7968.2 |
| Check transmission & hydraulic oil level | DF UTTO 10W30 |
| Check brake pedals & parking brake | |
| Check clutch pedal | |
| Check clutch & brake fluid level | DF BRAKE OIL |
| Check mechanical controls | |
| Check oil pipes, hoses & fittings | |
| Check battery electrolyte level | |
| Electronic diagnosis — read & cancel alarms | Dealer tool required |
| Check tyre pressure & wheel bolt torque | |
| Check towing devices & ballasts |
Every 300 hours
| Task | Notes |
|---|---|
| General tractor check | |
| Lubricate all grease points | DF GREASE EP2 |
| Check engine coolant level | DF GREENTECH COOLANT |
| Check engine oil level | 15W40, API CJ-4, ACEA E9 |
| Clean radiator & coolers | |
| Drain water from fuel filter & prefilter; bleed system | |
| Check transmission & hydraulic oil level | DF UTTO 10W30 |
| Check front axle & final drives oil level | DF UTTO 10W30 |
| Check clutch & brake fluid level | DF BRAKE OIL |
| Check oil pipes, hoses & fittings | |
| Check battery electrolyte level | |
| Check tyre pressure & wheel bolt torque | |
| Check towing devices & ballasts |
Every 600 hours
| Task | Detail |
|---|---|
| General tractor check | |
| Lubricate all grease points | DF GREASE EP2 |
| Check engine belt tensioner | |
| Check engine coolant level | DF GREENTECH COOLANT |
| Check belt tension & condition | |
| Change engine oil | 9.5 L — 15W40, API CJ-4, ACEA E9 |
| Change engine oil filter | 2.4419.340.0/10 |
| Clean radiator & coolers | |
| Bleed fuel system | |
| Change fuel filter | 0.900.7968.2 |
| Change fuel prefilter | 0.900.7967.7 |
| Check transmission & hydraulic oil level | DF UTTO 10W30 |
| Change transmission oil filter | 2.4419.814.0 |
| Check front axle & final drives oil level | DF UTTO 10W30 |
| Check front axle steering knuckles for wear | |
| Check brake pedals & parking brake | |
| Check clutch pedal | |
| Check clutch & brake fluid level | DF BRAKE OIL |
| Check mechanical controls | |
| Check oil pipes, hoses & fittings | |
| Check battery electrolyte level | |
| Electronic diagnosis — read & cancel alarms | Dealer tool required |
| Check tyre pressure & wheel bolt torque | |
| Check towing devices & ballasts |
Every 1200 hours — or annually
| Task | Detail |
|---|---|
| General tractor check | |
| Lubricate all grease points | DF GREASE EP2 |
| Check engine belt tensioner | |
| Check belt tension & condition | |
| Change engine oil | 9.5 L — 15W40, API CJ-4, ACEA E9 |
| Change engine oil filter | 2.4419.340.0/10 |
| Clean radiator & coolers | |
| Bleed fuel system | |
| Change air filter element | 0.900.0301.0 |
| Change fuel filter | 0.900.7968.2 |
| Change fuel prefilter | 0.900.7967.7 |
| Change transmission oil filter | 2.4419.814.0 |
| Change transmission oil | 48 L — 10W30, ZF TE-ML 06R / DF UTTO |
| Change front axle & final drives oil | 8.5 L (axle) + 3.0 L (final drives) — DF UTTO 10W30 |
| Check front axle steering knuckles for wear | |
| Check brake pedals, parking brake & mechanical controls | |
| Check clutch pedal & clutch / brake fluid level | DF BRAKE OIL |
| Check oil pipes, hoses & fittings | |
| Bleed air from hydraulic braking system | |
| Check battery electrolyte level | |
| Electronic diagnosis — read & cancel alarms | Dealer tool required |
| Check tyre pressure & wheel bolt torque | |
| Check towing devices & ballasts |
Every 2400 hours — or every two years
| Task | Detail |
|---|---|
| General tractor check | |
| Lubricate all grease points | DF GREASE EP2 |
| Check engine belt tensioner | |
| Check belt tension & condition | |
| Change engine oil | 9.5 L — 15W40, API CJ-4, ACEA E9 |
| Change engine oil filter | 2.4419.340.0/10 |
| Change engine coolant | 15.5 L — DF GREENTECH COOLANT |
| Clean radiator & coolers | |
| Bleed fuel system | |
| Change air filter element | 0.900.0301.0 |
| Change fuel filter | 0.900.7968.2 |
| Change fuel prefilter | 0.900.7967.7 |
| Change transmission oil filter | 2.4419.814.0 |
| Change transmission oil | 48 L — 10W30, ZF TE-ML 06R / DF UTTO |
| Change front axle & final drives oil | 8.5 L (axle) + 3.0 L (final drives) — DF UTTO 10W30 |
| Check front axle steering knuckles for wear | |
| Check brake pedals, parking brake & mechanical controls | |
| Check clutch pedal & clutch / brake fluid level | DF BRAKE OIL |
| Check oil pipes, hoses & fittings | |
| Bleed air from hydraulic braking system | |
| Check battery electrolyte level | |
| Electronic diagnosis — read & cancel alarms | Dealer tool required |
| Check tyre pressure & wheel bolt torque | |
| Check towing devices & ballasts |
Every 4800 hours — or every four years
| Task | Detail |
|---|---|
| General tractor check | |
| Lubricate all grease points | DF GREASE EP2 |
| Renew engine belt | 2.4119.229.0 — Belt PV-K L=1505 |
| Renew engine belt tensioner | 0.021.4446.4 |
| Change engine oil | 9.5 L — 15W40, API CJ-4, ACEA E9 |
| Change engine oil filter | 2.4419.340.0/10 |
| Change engine coolant | 15.5 L — DF GREENTECH COOLANT |
| Clean radiator & coolers | |
| Bleed fuel system | |
| Change air filter element | 0.900.0301.0 |
| Change air filter safety element | 0.900.0301.1 |
| Change fuel filter | 0.900.7968.2 |
| Change fuel prefilter | 0.900.7967.7 |
| Change transmission oil filter | 2.4419.814.0 |
| Change transmission oil | 48 L — 10W30, ZF TE-ML 06R / DF UTTO |
| Change front axle & final drives oil | 8.5 L (axle) + 3.0 L (final drives) — DF UTTO 10W30 |
| All 2400-hour checks |
Parts & fluids list
At a standard 600-hour service: engine oil, engine oil filter, fuel filter, fuel prefilter, transmission oil filter. Add air filter, transmission oil, and axle oils at 1200 hours. Engine coolant changes at 2400 hours. Belt and tensioner renew at 4800 hours.
Filters
| Item | Part number | Change interval |
|---|---|---|
| Engine oil filter (R 369) | 2.4419.340.0/10 | Every 600 hrs |
| Fuel filter element | 0.900.7968.2 | Every 600 hrs |
| Fuel prefilter element | 0.900.7967.7 | Every 600 hrs |
| Transmission / hydraulic oil filter element | 2.4419.814.0 | Every 600 hrs |
| External air filter element | 0.900.0301.0 | Every 1200 hrs / annually |
| Internal air filter safety element | 0.900.0301.1 | Every 4800 hrs / 4 years |
Fluids
| Fluid | Specification | Capacity | Change interval |
|---|---|---|---|
| Engine oil | 15W40, API CJ-4, ACEA E9DF Special Engine Oil – Low Emissions | 9.5 L | Every 600 hrs |
| Transmission & hydraulic oil | 10W30, ZF TE-ML 06RDF UTTO | 48 L | Every 1200 hrs / annually |
| Front axle oil | 10W30, ZF TE-ML 06RDF UTTO | 8.5 L | Every 1200 hrs / annually |
| Front final drives oil | 10W30, ZF TE-ML 06RDF UTTO | 3.0 L | Every 1200 hrs / annually |
| Engine coolant | DF GREENTECH COOLANT | 15.5 L | Every 2400 hrs / 2 years |
| Grease | DF GREASE EP2 | As required | Every 50 hrs |
Other consumables
| Item | Part number | Change interval |
|---|---|---|
| Engine belt (PV-K L=1505) | 2.4119.229.0 | Every 4800 hrs / 4 years |
| Engine belt tensioner | 0.021.4446.4 | Every 4800 hrs / 4 years |